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Facts about process technology
First of all purchase good quality of spices from
the market, clean it with the help of Cleaning
Machine with proper Aspiration System. After cleaning
you clean it with De-Stoning machine for separating
stone, glass pieces or any other metal parts or
any other foreign matter. You can pack whole spices
in case moisture is perfect i.e., less than 10%.
If it greater you can remove the moisture with
the help of drier at a low temperature as low
as possible.
Grinding
Process
You know there is volatile substance in all the
spices, which is the strength of every spice.
These volatile substances start evaporating at
a temperature more than 30°
C.
More the volatile substance evaporates strength
of the spices become less (faint). So, it is suggested
to grind the spices at a very low temperature.
So that volatile substance should intact.
ACM
300
This
is possible in our ACM Series Micro Pulverizer
and by Cryozinic Grinding only. (i.e., grinding
at 0° C or below.) We are having this perfect
technology for you.
In
the ordinary hammer Mill, Beater type pulverizer
which people use in a general way in Indian Industries.
By grinding from this process:
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Temperature
of the grinded material goes to 70° C
- 80° C, when you grind the spices at
this temperature most of the volatiles substances
evaporate. So your product becomes very inferior
without any cause. |
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Second
effect is that when the grinded material goes
to 70° C - 80° C we have to cool down
the temperature of material at room temperature
before packaging in the packing room. In this
process spices absorb the moisture form the
room and oxidation start at the same moment. |
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Due
to that Shelf life of the Spice becomes less
to avoid that always use De-humidifier in
the Packaging Room & avoid grinding by
low technology Pulverizer. |
Benefit of ACM Micro Pulverizer
In ACM Micro Pulverizer:
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There is no loss of weight during grinding |
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Hygienic
system |
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Less
noise |
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No
vibration in building |
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Total
dust free atmosphere |
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You
can grind any spice up to required mesh in
one grinding only. |
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You
can change the mesh size by rotating the knob. |
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There
is no sieve in the machine. |
Solution
for Processing of Spices & Herbs:
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Clean the material properly. |
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Dry
the spices up to 10% moisture level at low
temperature Drier. |
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Grind
the material at low temperature as low as
possible. |
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Grind
the material without Hammer & Beater. |
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All
Contact parts should be Stainless Steel for
grinding the material. |
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Pack
the material as soon as possible after grinding. |
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Do
not keep space for air in the Packaging Pouch. |
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Avoid
hand touching from Cleaning to Packaging to
maintain Hygienic Conditions. |
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All
food items like Flour, Besan etc. should be
made at lower temperature for increasing Shelf
life of product. |
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All
machines should be cleaned once a day properly. |
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There
should be no dust pollution in the processing
Hall to avoid dust pollution always use Reverse
Jet Filter. Complete system for separation
of dust and gaseous media. |
Points
to be remember during process of Spices & Herbs:
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All Spices & Herbs having Essential oil
and oleoresin, which are intact at lower temperature
only. Volatile substances evaporate when you
grind the material at higher temperature. |
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Oxidation
start when the material comes in contact with
air at higher temperature than the room temperature. |
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For
Spices & Herbs grinding the acidic value
of spices & herbs will react with the
ferrous particle of grinded media and oxydised
ferrous will be mixed with grinded material
and our material can be rejected in the International
Market. |
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Do
not grind the spices when moisture content
is high it will reduce the Shelf life of material. |
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Mainly
in all spices 5 to 7% is oil and oleoresin
only is fibre. There is no value for fibre
in Spices & Herbs. |
Value
Addition Product from Spices & Herbs
As we have already told that Spices & Herbs
value depends upon values of Essential Oil or Oleoresin.
For your reference:
|
Chilli Oleoresin price is |
Rs.
2,500/- per Kg |
| Turmeric |
Rs.
4,000/- per Kg |
| Ginger
Oil |
Rs.
4,000/- per Kg |
| Rose
Flower |
Rs.
3,00,000/- per Kg |
| Raat
ki Rani |
Rs.
3,25,000/- per Kg |
Texole
(Extracted from grass produced
in Andhra Pradesh & Coastal Area) |
Rs.
2.0 Crore/Kg. (Rs. Two Crore per kg.) |
So
there is very high value addition of products
in this area.
We are having various models for grinding the
material with Single machine. Capacities vary
from 30 kg. to 2000 kg/Hour. We are having best
technology for getting Oil & Oleoresin and
other extract. We can get up to 92% of the total
value present in the material. So if you have
interest in value addition product you can write
to us. There is a huge demand in the International
Market for these high values Product. |
